E80 The Ultimate Adventure

Test Flights: Results and Scheduled

One Step at a Time

Two prinicipal goals for the rockets in E80 is to guarantee safety, and to guarantee that it is possible to collect useful sensor data from the flights. In terms of safety, we want to make ceratin that no-one gets hurt and that no property (except possibly the rockets themselves) is damaged. We will be following all of the safety guidelines from both NAR and Tripoli. We also need to assure ourselves that the data-acqusition/telemetry equipment works under flight conditions, and that properly calibrated sensors measure the things we want them to measure. We are not guaranteeing that the students will collect useful data, only that it is possible to do so. We hope to use a step-by-step process to get the rockets, sensors, and avionics to the proper safety and reliability standards.

Mudd I

On 10 NOV 2006, Mudd I was launched. The principal goal of the flight was to measure the magnitude of the signals from the piezoelectric vibration sensors, so that the conditioning circuitry could be designed to maximize the SNR and resolution for the data-acquisition system. Secondary goals were to test the R-DAS for suitability as a back-up data acqusition system, test telemetry from the R-DAS, test the video feed from the BoosterVision camera, test the GPS on the R-DAS, work out the logistics of preparation, launch, data-acquisition, and data analysis, and get a Level I certification for the principal student rocketeer.

Mudd I was a modified PML D-Region Tomahawk. The avionics included an R-DAS compact, the GPS module, the 900 MHz Telemetry module, a custom hand-wired board for conditioning the vibration sensors, a Blacksky AltAcc2 for redundancy, and a BoosterVision 2.4 GHz wireless video camera. Both the R-DAS and the AltAcc2 were set to fire the ejection charge at apogee with separate electronic matches. The video camera was directed straight out the side of the camera, rather than down toward the tail as is the usual case. In addition to the accelerometers and altimeter/pressure sensors on the R-DAS and AltAcc2, there were four MSI FDT-series piezoelectric vibration sensors attached to the body and fins.

The detailed flight results are presented in the links in the sidebar starting with The Data Overview. The summary results were: The rocket launched successfully. The peak acceleration was about 6 g's. The ejection charge fired at apogee, just under 1000 ft. The AltAcc2 fired the ejection charge just before the R-DAS did. The parachute was wrapped too tightly and failed to inflate until an altitude of 150 ft. The rocket was damaged slightly upon landing. We maintained both tlemetry and video links during the entire flight. The rocket landed in a slight depression so we lost both links just after landing.

We successfully measured the magnitudes of the signals from the vibration sensors. The vibration due to the motor was much smaller in magnitude than expected. The principal mode was low enough in frequency that the R-DAS was able to record it without aliasing. It was just under 30 Hz during the launch phase and shifted to 40 Hz after the payload section separated from the main body. Sensor 0 near the midpoint of the rocket was the sensor that picked up the vibration most consistently. The vibrations due to ejection, the chute opening, and landing were large enough to saturate the DAQ. We will need to protect the inputs with limiting diodes or other means for the final design. The fin sensors registered little or no fin motion except at ejection, chute opening, and landing.

The video signal had occasional minor periods of static and the video quality was fair, but it successfully recorded the flight up and down. The GPS never acquired enough satellites to determine a position, but it was able to lock on to the GPS clock signal from at least one satellite. The primary launch goal was fully accomplished and most of the secondary goals were accomplished as well. The damage on landing prevented a successful Level One Cert., but overall the flight was a success.

Mudd II

Mudd II is a custom-built carbon-fiber and carbon-fiber/kevlar composite rocket. It flew successfully on 8 June 2007 and 9 June 2007 at RocStock in Lucerne Valley. The goals for these test flights were:

Flight 1 had a rare motor malfunction; The delay charge burned through in milliseconds and the motor and casing exited out of the back of the rocket at high speed at an altitude of about 15-20 feet. The rocket was not hurt by its brief fall, so after reloading, whe had a successful flight with an apogee of about 1300 feet. Fight 3 took place the next day and had an apogee of about 3200 feet. The videos show external views of all three flights. On the second flight we had two cameras filming so there is a split-screen video with both cameras. It is clear theat the cameramen need a little more practice following rockets up and back down.

The custom-built airframe proved to be rugged, strong, and extremely rigid. Mudd II should be a good test platform for some time to come. The signal conditioning electronics worked flawlessly. The noise level was below one bit on the A-to-D. We constructed a custom cable with eight 32 AWG conductors and fed it through the recovery tether. More to follow.

| ©2007 Harvey Mudd College